Amie Bradshaw Template February 14th, 2020 - 03:29:13
Cutting shallow mortises that are clean and evenly deep such as those for butt hinges is a difficult task with traditional tools. A router guided by a template will give more accurate cuts faster and with less variation. Router stability on the template is essential to an accurate and safe cut. A router that wobbles with a lot of cutter engaged can break the cutter, tear the stock and template or even cause a kickback that can cause the router to fall to the floor. The machinery has to stay flat and stable at all times.
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For this type of work it is easier to use a straight bit with a collar guide because you can adjust the cutting depth to match the thickness of the shelf support stock. Collar guides will displace the cut from the exact edge of the template. With straight lines this merely entails positioning the template at the offset distance from the layout line so that the layout lines are just as straight.
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Curves are a bit different. A collar will make the bit cut a slightly larger radius on outside curves and smaller radius on inside curves. The result will be a finished piece slightly different from the template, but not consequential. To find where the bit will actually cut, run a pen in a loose bearing with the same offset as the collar along the template to draw the layout line.